How about machine performance data with zero investment?

by Karoly Szalai (comments: 0)

想要零投资得到机器性能数据吗?

Let’s think about the following imaginary (or rather realistic? ;) ) scenario.

让我们想象一下下面这个虚构的(或者说是现实的? ;) )的场景。

You have a mission-critical production asset in your workshop, that has started to “behave strangely” lately. Its throughput fell below the usual value, and the completion time for a batch of products seems to increase gradually in the last few weeks. Product deliveries are delayed, customers start to complain, but no free capacities available to boost production throughput.

您的生产车间有一个关键任务的生产设备,它最近开始“行为怪异”。它的吞吐量低于平时的值,并且在最近几周,一批产品的完成时间似乎在逐渐增加。产品交付延迟,客户开始抱怨,但没有可用的免费能力来提高生产吞吐量。

The production engineers investigated the issue several times by watching the operation of the machine, but did not notice anything abnormal or unusually long downtimes.

生产工程师通过观察机器的操作,多次调查了这个问题,但没有发现任何异常或异常长的停机时间。

You realize you needed a real-time performance monitoring system with automatic data collection, otherwise it is hopeless to find out the root cause of the issue.

您意识到需要一个具有自动数据采集功能的实时性能监测系统,否则将无法找到问题的根源。

But such a system is costly and will not fit into this year’s budget… And even the purchase gets approved it will take months to find a suitable supplier and deploy the system, but this issue simply can’t wait that long, need a solution ASAP…

但是这样一个系统是昂贵的,不适合今年的预算……即使购买得到批准,也需要几个月的时间来找到合适的供应商和部署系统,但这个问题不能等那么久,需要尽快解决……

Okay, so how about some automatically recorded, detailed machine performance data on your hand within days, with (very close to) zero investment…?

That’s exactly what our new mobileOEE solution was designed for!

好吧,那如果能在几天内自动记录详细的机器性能数据,而且(几乎为)零投资,这样怎么样…?

这正是我们设计新的mobileOEE解决方案的目的!

mobileOEE is a unique rental service for measuring the real OEE (Overall Equipment Effectiveness) of production equipment.

mobileOEE是一项独特的租赁服务,用于测量生产设备的实际OEE(整体设备效率)。

The solution is based on a mobile measurement device, which can be connected to any shop floor machine within minutes, and ready to record time-series OEE data.

本解决方案是基于一个移动测量设备,它可以在几分钟内连接到车间的任何机器,并开始记录时间序列OEE数据。

The goal of the mobileOEE service is to provide real machine performance data to manufacturers, without the cost and hassle of installing a stationary monitoring system.

mobileOEE服务的目标是为制造商提供真实的机器性能数据,而无需固定的监测系统安装的成本和麻烦。

 

Major Benefits  主要优势

  • The rental period is freely selectable based on the production timetable (from 1 day to months)

租期可根据生产进度自由选择(从1天到几个月)

  • Gain insights quickly and with nearly zero investment into the real machine performance

以接近于零的投资快速获得对机器实际性能的洞察

  • Comprehensive report is provided free of charge at the end of the rental period

在租期结束时免费提供综合报告

  • Identify process bottlenecks and collect data to support investment decisions (ROI calculation)

识别流程瓶颈并收集数据以支持投资决策(回报率计算)

 

Measurement Report  测量报告

At the end of the rental period, a comprehensive measurement report is provided free of charge:

在租期结束时,免费向客户提供一份全面的测量报告:

  • 100% of the recorded data points (in Excel format)

100%记录的数据点(Excel格式)

  • Detailed charts visualizing the OEE values (Availability/Performance /Quality)

可视化OEE值的详细图表(可用性、性能、质量)

  • Breakdown by machine / work shift / product / operator, etc.

数据按机器、轮班、产品、操作员等分类

  • Analysis of the machine downtime reasons

分析机器停机原因

  • Key findings and suggestions for improvement

主要调查结果及改善建议

 

If Your workshop also ran into such “imaginary” scenario and need real machine OEE data, let’s talk! :-)

如果您的生产车间也遇到了这样的“假想”场景,并且需要设备的实际OEE数据,那么让我们开始讨论吧! :-)

(The detailed technical specifications of the mobileOEE device can be found here: LINK-to-mobileOEE)

(mobileOEE设备的详细技术规格可在这里找到:链接到mobileOEE

 

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